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You put in a new hip or shoulder implant. But what sort of life does it lead once you’ve given it over to the patient? Dr. Joshua Jacobs, Professor and Chairman of Orthopaedic Surgery at Rush University Medical Center in Chicago, answers this question in his work at the university’s implant retrieval lab.
Says Dr. Jacobs, also Director of the Section of Biomaterials Research in the Department of Orthopaedic Surgery at Rush, “Over the last several decades medical devices have been increasingly applied to the treatment of a variety of human ailments, with a robust and successful industry now surrounding the devices. The engineers and scientists who develop these products do their best to make them as functional as possible for as long as possible based on the information available. The human body is complex, however, and it is often hard to predict how an implant is going to perform. Over the years a science involving preclinical testing has arisen to predict implant performance and develop long-lasting products. For example, nearly all total joint replacement systems do well for five years; the real test is how they function beyond 10 years. And there is no way to know about the clinical performance of newly introduced products because we won’t have any long-term clinical research evaluating them for at least 10 years.”
“Thus,” continues Dr. Jacobs, “we try to predict the performance and longevity with preclinical testing. If you know the modes of failure, this can help predict how well the implants will perform. For example, in wear testing of total joint replacements, test methods are continually tweaked based on whether or not the pattern we produce in joint simulators is similar to ones that actually occur as determined by the examination of the retrieved devices. In general, the best way to know how an implant performs is to examine it after it has been used. While it would be even better to look at it while it is being used, that is not practical. Devices are normally removed after an infection or if they have loosened. This allows us to examine the device and the surrounding tissue and obtain insight into how it performs and how it did or did not follow the predictions of preclinical testing. Such retrievals also allow us to modify how these preclinical tests are done based on the observed modes of failure.”
Now back to the secret, perhaps tumultuous, lives of implanted implants. “When you remove the failed device,” says Dr. Jacobs, “there is a lot that’s happened to the implant. It’s important to figure out what are the primary events and what are the secondary events that occur in the process of failure. For that reason postmortem research is especially valuable in that it gives the investigator a sense of what the device and surrounding tissue look like when it is working well. Sometimes you can identify the failure mechanism early on before a clinical problem arises. For example, let’s say you see there is a pattern of tissue reaction that is mild in nature. Had that continued for several years, however, it may have led to the failure that we see on devices retrieved for causes such as loosening. Postmortem work allows one to observe the pathogenesis of the failure at different time points in the process.”
Despite the value of such work, the average orthopedic surgeon would be hard-pressed to find an implant retrieval lab around the corner. Dr. Jacobs: “There are probably less than 20 high-volume retrieval labs in the country. Many such labs start out in universities and medical centers and begin when investigators start to formulate scientific questions about the behavior of the device. They then establish a research program around these questions. To implement a successful retrieval lab, it is imperative to engage scientists and engineers who can formulate testable hypotheses, conduct analyses, and interpret the data. On the equipment side, you should have access to optical and electron microscopes, surface analysis tools, and equipment that enables you to conduct gross analyses and histological examinations. Any other, more sophisticated analytical equipment can be obtained by outsourcing or by establishing collaborations. Here at Rush we collaborate with academic and commercial organizations that have the more sophisticated and specialized imaging and analytical tools readily available.”
Continues Dr. Jacobs, “To conduct tissue analysis, you will need to collaborate with a pathologist. You will also want to be able to do specific tests on these tissues, which can involve electron microscopy and staining for certain biomolecules. You can look not only at the cellular composition of the tissue but at the expression of proteins and nucleic acids that can be important in the biological response. For example, you can take DNA and/or RNA that’s in the tissue and with high-throughput techniques look at the expression of various genes in the tissue. Using newer techniques, we may be able to determine whether there is a pattern of biological reactivity that’s characteristic of the failure of a device. If we can decipher the molecular pathways that are involved in implant failure, then we can identify potential therapeutic targets to block the pathway, thus preventing the failure in the first place.”
Commenting on quality, Dr. Jacobs notes, “There is limited information available governing best practices for implant retrieval labs. One fundamental is that all existing privacy statutes and IRB regulations must be followed. As far as specimen care, everything must be carefully labeled and stored appropriately. Also, you will want a comprehensive database in order to draw correlations between clinical performance and the structure and appearance of the implant.”
Drawing on his work for an example of implant retrieval success, Dr. Jacobs says, “In doing autopsy retrieval studies of total hip replacements, we noticed that certain implants used in the femur that didn’t have circumferential porous coating were associated with channels where debris migrated from the joint to the shaft of the femur, leading to bone loss. The device industry responded and now nearly all the implants available are circumferentially coated. Another example involves joint replacement components which have multiple pieces assembled interoperatively by surgeons. We learned that some connections didn’t perform well, and in fact exhibited considerable corrosion. By studying the retrieved components we were able to better understand the factors that led to the corrosion. As a result, the industry modified the design parameters and decreased the prevalence of corrosion of these multipart devices. Then there is the wear issue that is a common failure mechanism in many devices. The work of implant retrieval labs has allowed the industry to gain a deeper understanding of the process and then make implants less susceptible to oxidative degradation.”
So what do implant retrieval specialists fantasize about on their coffee breaks? Muses Dr. Jacobs, “It would be great to have a national registry effort in this area. In Northern Europe and elsewhere there are registries of patients that have had total joint replacements, so researchers can track their progress and determine the failure rate. They have the ability to determine failure rates in a large population. It would be nice to have an implant retrieval registry where large numbers of devices are available in centralized labs that can collect them and perform detailed analyses. And, if coordinated with a clinical registry, it would be very powerful indeed. Unfortunately, it would be a cumbersome, not to mention expensive, project.”
For the average surgeon knee-deep in the OR and in practice management issues, implant retrieval may not be on his or her radar screen. To those surgeons Josh Jacobs says, “Implant retrieval is a very exciting area to be a part of. You can collaborate with the labs by providing retrieved tissue and devices as well as the corresponding clinical information. This is interdisciplinary research requiring a team effort. From pathologists to surgeons to clinical research specialists and materials scientists, everyone has a specific, valuable role to play. In particular, orthopedic surgeons can bring clinical relevance to the findings. There is also the satisfaction of knowing that by participating in the process we can help to learn how devices perform. Timely dissemination of knowledge gained from retrieval studies helps to provide clinicians with a more scientific rationale for the devices they select for their patients.”
So for those surgeons who don’t have the time to invent, but want to make an impact on the wider field of orthopedics, get involved with an implant retrieval lab…you may have an impact on implant design that results in better-performing, longer-lasting implants.
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